Unicore Core – Surf To Our Team ASAP To Seek Out More Particulars..
Unicore combines the high efficiency of a “wound type” core with the price and production benefits associated with “stacked” laminations. AEM Cores provides a wide variety of custom size single and 3 phase Unicores in a variety of core types. Advanced machinery, software and production techniques persistently produce repeatable quality cores resulting in highly accurate and reliable cores and therefore lower losses and material savings.
Each Unicore lamination is fully formed by the Distributed Gap Cores cutting machine. The laminations are then stacked to form the core. The core may be used to develop a transformer immediately, subject to required losses, with no further processing. For the lowest possible, especially smaller cores, core loss, the Unicore ought to be annealed.
We are one of the leading manufacturers and suppliers of Unicore for several types of power distribution transformers in India. Unicore available from us is actually a wounded type transformer core which can be manufactured using high quality raw materials like silicon steel of numerous grades with grain orientation. This transformer core is produced by stacking the Unicore lamination through the help of efficient machines.
The Unicores offered by us are highly advantageous because it is highly flexible and does not require preset tooling. The core may be used for construction a transformer immediately, without any further processing. This Unicore should be annealed to attain less core loss in comparison to cut cores and laminations. These cores can be simply assembled and it highly increases the efficiency in the transformers. The weight of those Unicores may range as much as 1500kg. The length, thickness along with other dimensions are created accurate and may also be custom specified.
We offer these Unicore in various styles and sizes based on the requirements of our clients. This transformer core requires less maintenance and is also highly economical. These cores can be widely used in various general purpose transformers and distribution transformers with all the capacity which range from 1000VA to 10000KVA. Customers can avail these Unicore core in customized specifications and then in market leading prices.
High Efficiency – suprisingly low core loss and magnetizing current. Flexibility of core sizes and kinds – transformer designers and productions managers have options to reduce their costs and increase their customer’s satisfaction. Simple and highly flexible core production – no mandrels or jigs needed, sizes are quickly and just programmed to the consumer-friendly machine. The manufacturing process requires reduced space, consumables, inventories, labor and maintenance.
Every individual Unicore lamination is fully formed or “folded” from the Unicore machine. The operator stacks these laminations to make the core. The core may be used to develop a transformer immediately, with no further processing. For applications requiring the best core loss, such as distribution transformers, the Unicore should be annealed. An annealed Unicore will have losses 15-30 % lower (based on core size) than an un-annealed Unicore.
Various cores types and faces for reduced loss and magnetizing current. Core losses are less than bonded and cut C & E cores, E&I and strip laminations. Core losses are exactly like Distributed Gap cores and Mitered laminations. Various core types and faces for reduced assembly time. Please watch the DUO-Core assembly video of how Unicore transformer may be used yjgfnk reduce assembly time.
Various core types and faces for reduced cost. Lower grades of GOSS or unannealed cores might be supplied to minimize core cost. All common grades of GOSS could be processed from thickness .2 to .35 mm. Unicore sizes range between .5 to over 1000 kg. Strip width could be from 20 to 300 mm. Window Length, Width and Build-Up are unlimited by the machine.
Short lead times and reduced inventories are possible because of rapid production methods. The versatility and adaptability available from the computer controlled Unicore machine allows cores to get tailor-created to suit specific applications. This results in optimization and fine-tuning for individual applications leading to increased efficiency and reduced costs.